FLEX NORYL™ Resin WCD835

FLEX NORYL WCD835 resin is a flexible, non-reinforced, low odor, migration improved, extrudable blend of Polyphenylene Ether (PPE) + Thermoplastic Elastomer (TPE). This material contains non-halogenated flame retardant and performance capable of meeting UL VW-1 requirements, 80C end use temperature rating, and heat deformation performance as defined by UL 1581. FLEX NORYL WCD835 resin is intended for evaluation in wire insulation and cable jacket applications in dark colors. It has a Shore A Hardness reading of 83 and exhibits superior thermal stability, very low water absorption, good electric properties, and low specific gravity. Processing is typically conducted on standard extrusion equipment, and UL 1581 testing is conducted on 2.0mm wire with 0.12mm X 20 stranded copper conductor.

Product Family

NORYL™ RESINS

Polymer Family

Polyphenylene Ether + TPE (PPE+TPE)

Processing Technology

Wire Coating Extrusion

Where to buy

You can get in touch with us in these regions to buy the material

Colors

All colors are customizable. Refer our ColorXpress tool to check color availability

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Features

Key characteristics of the material

Creep resistant
Dimensional stability
Flame Retardant
Flexible
Good Processability
Hydrolytic Stability
Impact resistant
Low Moisture Absorption
Low Specific Gravity
Low Warpage
No PFAS intentionally added
Non Cl/Br flame retardant
Non halogenated flame retardant
Thin Wall

Industry

Material previously used in

Electrical
Mobile Phone - Computer - Tablets

Applications

Possible usage of material

Wire & cable
extrusion
insulation
wire coating
jacket
cable

Technical Datasheet Data

View different characteristics of the material at a standard test conditions

Region

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	9.E+15	Ω.cm	IEC 60093
Comparative Tracking Index	600	V	IEC 60112

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Glow Wire Flammability Index 850°C, passes at	3	mm	IEC 60695-2-12
Glow Wire Ignitability Temperature, 3.0 mm	750	°C	IEC 60695-2-13

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Brittleness Temperature	<-40	°C	ASTM D746

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, brk, Type I, 50 mm/min	10	MPa	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	250	%	ASTM D638
Flexural Modulus, 12.5 mm/min, 100 mm span	40	MPa	ASTM D790
Hardness, Shore A, 30S reading	83	-	ASTM D2240
Tensile Stress, break, 50 mm/min	10	MPa	ISO 527
Tensile Strain, break, 50 mm/min	225	%	ISO 527
Flexural Modulus, 12.5 mm/min	30	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.04	-	ASTM D792
Melt Flow Rate, 250°C/10.0 kgf	6	g/10 min	ASTM D1238

WIRE AND CABLE - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile strength @ break	17	MPa	UL 1581
Tensile elongation @ break	270	%	UL 1581
Tensile strength @ break after 7days @113°C	18	MPa	UL 1581
Tensile elongation @ break after 7days @113°C	250	%	UL 1581
UL temperature rating	80	°C	UL 1581
Heat Deformation at 100°C/250g	20	%	UL 1581
VW-1	Pass	-	UL 1581

WIRE COATING EXTRUSION

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	75 - 85	°C
Drying Time	5 - 7	Hrs
Drying Time (Cumulative)	12	Hrs
Maximum Moisture Content	0.02	%
Extruder Length/Diameter Ratio (L/D)	22:1 to 26:1	-
Screw Speed	15 - 85	rpm
Feed Zone Temperature	180 - 220	°C
Middle Zone Temperatures	220 - 250	°C
Head Zone Temperature	220 - 250	°C
Neck Temperature	220 - 250	°C
Cross-head Temperature	220 - 250	°C
Die Temperature	220 - 250	°C
Melt Temperature	220 - 250	°C
Conductor Pre-heat Temperature	25 - 120	°C
Screen Pack	150 - 100	-
Cooling Water Air Gap	100 - 200	mm
Water Bath Temperature	15 - 60	°C

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	9.E+15	Ω.cm	IEC 60093
Comparative Tracking Index	600	V	IEC 60112

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Glow Wire Flammability Index 850°C, passes at	3	mm	IEC 60695-2-12
Glow Wire Ignitability Temperature, 3.0 mm	750	°C	IEC 60695-2-13

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Brittleness Temperature	<-40	°C	ASTM D746

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, brk, Type I, 50 mm/min	10	MPa	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	250	%	ASTM D638
Flexural Modulus, 12.5 mm/min, 100 mm span	40	MPa	ASTM D790
Hardness, Shore A, 30S reading	83	-	ASTM D2240
Tensile Stress, break, 50 mm/min	10	MPa	ISO 527
Tensile Strain, break, 50 mm/min	225	%	ISO 527
Flexural Modulus, 12.5 mm/min	30	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.04	-	ASTM D792
Melt Flow Rate, 250°C/10.0 kgf	6	g/10 min	ASTM D1238

WIRE AND CABLE - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile strength @ break	17	MPa	UL 1581
Tensile elongation @ break	270	%	UL 1581
Tensile strength @ break after 7days @113°C	18	MPa	UL 1581
Tensile elongation @ break after 7days @113°C	250	%	UL 1581
UL temperature rating	80	°C	UL 1581
Heat Deformation at 100°C/250g	20	%	UL 1581
VW-1	Pass	-	UL 1581

WIRE COATING EXTRUSION

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	75 - 85	°C
Drying Time	5 - 7	Hrs
Drying Time (Cumulative)	12	Hrs
Maximum Moisture Content	0.02	%
Extruder Length/Diameter Ratio (L/D)	22:1 to 26:1	-
Screw Speed	15 - 85	rpm
Feed Zone Temperature	180 - 220	°C
Middle Zone Temperatures	220 - 250	°C
Head Zone Temperature	220 - 250	°C
Neck Temperature	220 - 250	°C
Cross-head Temperature	220 - 250	°C
Die Temperature	220 - 250	°C
Melt Temperature	220 - 250	°C
Conductor Pre-heat Temperature	25 - 120	°C
Screen Pack	150 - 100	-
Cooling Water Air Gap	100 - 200	mm
Water Bath Temperature	15 - 60	°C

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	9.E+15	Ω.cm	IEC 60093
Comparative Tracking Index	600	V	IEC 60112

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Glow Wire Flammability Index 850°C, passes at	3	mm	IEC 60695-2-12
Glow Wire Ignitability Temperature, 3.0 mm	750	°C	IEC 60695-2-13

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Brittleness Temperature	<-40	°C	ASTM D746

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, brk, Type I, 50 mm/min	10	MPa	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	250	%	ASTM D638
Flexural Modulus, 12.5 mm/min, 100 mm span	40	MPa	ASTM D790
Hardness, Shore A, 30S reading	83	-	ASTM D2240
Tensile Stress, break, 50 mm/min	10	MPa	ISO 527
Tensile Strain, break, 50 mm/min	225	%	ISO 527
Flexural Modulus, 12.5 mm/min	30	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.04	-	ASTM D792
Melt Flow Rate, 250°C/10.0 kgf	6	g/10 min	ASTM D1238

WIRE AND CABLE - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile strength @ break	17	MPa	UL 1581
Tensile elongation @ break	270	%	UL 1581
Tensile strength @ break after 7days @113°C	18	MPa	UL 1581
Tensile elongation @ break after 7days @113°C	250	%	UL 1581
UL temperature rating	80	°C	UL 1581
Heat Deformation at 100°C/250g	20	%	UL 1581
VW-1	Pass	-	UL 1581

WIRE COATING EXTRUSION

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	75 - 85	°C
Drying Time	5 - 7	Hrs
Drying Time (Cumulative)	12	Hrs
Maximum Moisture Content	0.02	%
Extruder Length/Diameter Ratio (L/D)	22:1 to 26:1	-
Screw Speed	15 - 85	rpm
Feed Zone Temperature	180 - 220	°C
Middle Zone Temperatures	220 - 250	°C
Head Zone Temperature	220 - 250	°C
Neck Temperature	220 - 250	°C
Cross-head Temperature	220 - 250	°C
Die Temperature	220 - 250	°C
Melt Temperature	220 - 250	°C
Conductor Pre-heat Temperature	25 - 120	°C
Screen Pack	150 - 100	-
Cooling Water Air Gap	100 - 200	mm
Water Bath Temperature	15 - 60	°C

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FLEX NORYL™ Resin WCD835

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

MECHANICAL

PHYSICAL

WIRE AND CABLE - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

WIRE COATING EXTRUSION

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

MECHANICAL

PHYSICAL

WIRE AND CABLE - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

WIRE COATING EXTRUSION

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

MECHANICAL

PHYSICAL

WIRE AND CABLE - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

WIRE COATING EXTRUSION

Related Documents

Technical Data Sheets

Literature

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