LEXAN™ Copolymer CFR5630

LEXAN CFR5630 Polycarbonate (PC) is a non-filled resin, suitable for injection molding and extrusion. This non-chlorinated, non-brominated flame retardant PC resin meets FAR25.853 smoke density and 60 second vertical burn and OEM toxicity requirements. LEXAN CFR5630 resin is available in transparent and opaque colors.

Product Family

LNP™ COMPOUNDS AND PC COPOLYMER RESINS

Polymer Family

Polycarbonate (PC)

Processing Technology

Injection Molding

Where to buy

You can get in touch with us in these regions to buy the material

Colors

All colors are customizable. Refer our ColorXpress tool to check color availability

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Features

Key characteristics of the material

Flame Retardant
Low Smoke and Toxicity
Transparent/Translucent

Industry

Material previously used in

Aerospace

Applications

Possible usage of material

Air Cabin Interiors

Technical Datasheet Data

View different characteristics of the material at a standard test conditions

Region

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Dielectric Constant (Dk), 1.1 GHz	2.79	-	ASTM ES 7-83
Dissipation Factor (Df), 1.1 GHz	0.0058	-	ASTM ES 7-83
Comparative Tracking Index (UL) {PLC}	3	PLC Code	UL 746A
Hot-Wire Ignition (HWI), PLC 2	≥3	mm	UL 746A
Hot-Wire Ignition (HWI), PLC 3	≥1	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 0	≥1	mm	UL 746A

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94-5VA Flame Class Rating	≥3	mm	UL 94
UL Recognized, 94V-0 Flame Class Rating	1	mm	UL 94
UL Recognized, 94V-2 Flame Class Rating	≥0.4	mm	UL 94
FAA Flammability, FAR 25.853 A/B	PASSES	-	FAR 25.853
Vertical Burn a (60s) passes at	5	Seconds	FAR 25.853
Vertical Burn b (12s) passes at	5	Seconds	FAR 25.853
NBS Smoke Density, Flaming, Dmax	<100	-	ASTM E662
Glow Wire Ignitability Temperature, 3.0 mm	850	°C	IEC 60695-2-13
Glow Wire Ignitability Temperature, 1.0 mm	875	°C	IEC 60695-2-13
Glow Wire Flammability Index, 3.0 mm	960	°C	IEC 60695-2-12
Glow Wire Flammability Index, 1.0 mm	960	°C	IEC 60695-2-12
Oxygen Index (LOI)	45	%	ISO 4589
UV-light, water exposure/immersion	F1	-	UL 746C

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, unnotched, 23°C	2150	J/m	ASTM D4812
Izod Impact, unnotched, -30°C	2000	J/m	ASTM D4812
Izod Impact, notched, 23°C	100	J/m	ASTM D256
Izod Impact, notched, -30°C	85	J/m	ASTM D256
Instrumented Dart Impact Total Energy, 23°C	66	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	10	kJ/m²	ISO 180/1A
*Izod Impact, notched 80103 -30°C*	9	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	10	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	9	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	132	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	129	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	120	°C
Drying Time	3 - 4	Hrs
Drying Time (Cumulative)	48	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	290 - 310	°C
Nozzle Temperature	280 - 305	°C
Front - Zone 3 Temperature	290 - 310	°C
Middle - Zone 2 Temperature	275 - 300	°C
Rear - Zone 1 Temperature	265 - 290	°C
Mold Temperature	70 - 95	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 50 mm/min	68	MPa	ASTM D638
Tensile Stress, brk, Type I, 50 mm/min	52	MPa	ASTM D638
Tensile Strain, yld, Type I, 50 mm/min	6	%	ASTM D638
Tensile Strain, brk, Type I, 50 mm/min	51	%	ASTM D638
Tensile Modulus, 50 mm/min	2500	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	106	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	2400	MPa	ASTM D790
Tensile Stress, yield, 50 mm/min	67	MPa	ISO 527
Tensile Stress, break, 50 mm/min	52	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	23	%	ISO 527
Tensile Modulus, 1 mm/min	2400	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	103	MPa	ISO 178
Flexural Modulus, 2 mm/min	2500	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.19	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.55 - 0.75	%	SABIC method
Mold Shrinkage, xflow, 3.2 mm	0.6 - 0.8	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	5	g/10 min	ASTM D1238
Density	1.2	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	0.14	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.11	%	ISO 62
Melt Volume Rate, MVR at 300°C/1.2 kg	5	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	136	°C	ASTM D1525
HDT, 0.45 MPa, 3.2 mm, unannealed	131	°C	ASTM D648
HDT, 1.82 MPa, 3.2mm, unannealed	120	°C	ASTM D648
CTE, -40°C to 40°C, flow	6.6E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, xflow	7.E-05	1/°C	ASTM E831
CTE, 23°C to 80°C, flow	7.2E-05	1/°C	ISO 11359-2
CTE, 23°C to 80°C, xflow	7.6E-05	1/°C	ISO 11359-2
Ball Pressure Test, 125°C +/- 2°C	Pass	-	IEC 60695-10-2
Vicat Softening Temp, Rate B/50	137	°C	ISO 306
Vicat Softening Temp, Rate B/120	139	°C	ISO 306
*HDT/Be, 0.45MPa Edgew 120104 sp=100mm*	131	°C	ISO 75/Be
*HDT/Ae, 1.8 MPa Edgew 120104 sp=100mm*	120	°C	ISO 75/Ae
Relative Temp Index, Elec	125	°C	UL 746B
Relative Temp Index, Mech w/impact	120	°C	UL 746B
Relative Temp Index, Mech w/o impact	125	°C	UL 746B

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Dielectric Constant (Dk), 1.1 GHz	2.79	-	ASTM ES 7-83
Dissipation Factor (Df), 1.1 GHz	0.0058	-	ASTM ES 7-83
Comparative Tracking Index (UL) {PLC}	3	PLC Code	UL 746A
Hot-Wire Ignition (HWI), PLC 2	≥3	mm	UL 746A
Hot-Wire Ignition (HWI), PLC 3	≥1	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 0	≥1	mm	UL 746A

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94-5VA Flame Class Rating	≥3	mm	UL 94
UL Recognized, 94V-0 Flame Class Rating	1	mm	UL 94
UL Recognized, 94V-2 Flame Class Rating	≥0.4	mm	UL 94
FAA Flammability, FAR 25.853 A/B	PASSES	-	FAR 25.853
Vertical Burn a (60s) passes at	5	Seconds	FAR 25.853
Vertical Burn b (12s) passes at	5	Seconds	FAR 25.853
NBS Smoke Density, Flaming, Dmax	<100	-	ASTM E662
Glow Wire Ignitability Temperature, 3.0 mm	850	°C	IEC 60695-2-13
Glow Wire Ignitability Temperature, 1.0 mm	875	°C	IEC 60695-2-13
Glow Wire Flammability Index, 3.0 mm	960	°C	IEC 60695-2-12
Glow Wire Flammability Index, 1.0 mm	960	°C	IEC 60695-2-12
Oxygen Index (LOI)	45	%	ISO 4589
UV-light, water exposure/immersion	F1	-	UL 746C

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, unnotched, 23°C	2150	J/m	ASTM D4812
Izod Impact, unnotched, -30°C	2000	J/m	ASTM D4812
Izod Impact, notched, 23°C	100	J/m	ASTM D256
Izod Impact, notched, -30°C	85	J/m	ASTM D256
Instrumented Dart Impact Total Energy, 23°C	66	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	10	kJ/m²	ISO 180/1A
*Izod Impact, notched 80103 -30°C*	9	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	10	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	9	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	132	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	129	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	120	°C
Drying Time	3 - 4	Hrs
Drying Time (Cumulative)	48	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	290 - 310	°C
Nozzle Temperature	280 - 305	°C
Front - Zone 3 Temperature	290 - 310	°C
Middle - Zone 2 Temperature	275 - 300	°C
Rear - Zone 1 Temperature	265 - 290	°C
Mold Temperature	70 - 95	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 50 mm/min	68	MPa	ASTM D638
Tensile Stress, brk, Type I, 50 mm/min	52	MPa	ASTM D638
Tensile Strain, yld, Type I, 50 mm/min	6	%	ASTM D638
Tensile Strain, brk, Type I, 50 mm/min	51	%	ASTM D638
Tensile Modulus, 50 mm/min	2500	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	106	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	2400	MPa	ASTM D790
Tensile Stress, yield, 50 mm/min	67	MPa	ISO 527
Tensile Stress, break, 50 mm/min	52	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	23	%	ISO 527
Tensile Modulus, 1 mm/min	2400	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	103	MPa	ISO 178
Flexural Modulus, 2 mm/min	2500	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.19	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.55 - 0.75	%	SABIC method
Mold Shrinkage, xflow, 3.2 mm	0.6 - 0.8	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	5	g/10 min	ASTM D1238
Density	1.2	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	0.14	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.11	%	ISO 62
Melt Volume Rate, MVR at 300°C/1.2 kg	5	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	136	°C	ASTM D1525
HDT, 0.45 MPa, 3.2 mm, unannealed	131	°C	ASTM D648
HDT, 1.82 MPa, 3.2mm, unannealed	120	°C	ASTM D648
CTE, -40°C to 40°C, flow	6.6E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, xflow	7.E-05	1/°C	ASTM E831
CTE, 23°C to 80°C, flow	7.2E-05	1/°C	ISO 11359-2
CTE, 23°C to 80°C, xflow	7.6E-05	1/°C	ISO 11359-2
Ball Pressure Test, 125°C +/- 2°C	Pass	-	IEC 60695-10-2
Vicat Softening Temp, Rate B/50	137	°C	ISO 306
Vicat Softening Temp, Rate B/120	139	°C	ISO 306
*HDT/Be, 0.45MPa Edgew 120104 sp=100mm*	131	°C	ISO 75/Be
*HDT/Ae, 1.8 MPa Edgew 120104 sp=100mm*	120	°C	ISO 75/Ae
Relative Temp Index, Elec	125	°C	UL 746B
Relative Temp Index, Mech w/impact	120	°C	UL 746B
Relative Temp Index, Mech w/o impact	125	°C	UL 746B

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Dielectric Constant (Dk), 1.1 GHz	2.79	-	ASTM ES 7-83
Dissipation Factor (Df), 1.1 GHz	0.0058	-	ASTM ES 7-83
Comparative Tracking Index (UL) {PLC}	3	PLC Code	UL 746A
Hot-Wire Ignition (HWI), PLC 2	≥3	mm	UL 746A
Hot-Wire Ignition (HWI), PLC 3	≥1	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 0	≥1	mm	UL 746A

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94-5VA Flame Class Rating	≥3	mm	UL 94
UL Recognized, 94V-0 Flame Class Rating	1	mm	UL 94
UL Recognized, 94V-2 Flame Class Rating	≥0.4	mm	UL 94
FAA Flammability, FAR 25.853 A/B	PASSES	-	FAR 25.853
Vertical Burn a (60s) passes at	5	Seconds	FAR 25.853
Vertical Burn b (12s) passes at	5	Seconds	FAR 25.853
NBS Smoke Density, Flaming, Dmax	<100	-	ASTM E662
Glow Wire Ignitability Temperature, 3.0 mm	850	°C	IEC 60695-2-13
Glow Wire Ignitability Temperature, 1.0 mm	875	°C	IEC 60695-2-13
Glow Wire Flammability Index, 3.0 mm	960	°C	IEC 60695-2-12
Glow Wire Flammability Index, 1.0 mm	960	°C	IEC 60695-2-12
Oxygen Index (LOI)	45	%	ISO 4589
UV-light, water exposure/immersion	F1	-	UL 746C

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, unnotched, 23°C	2150	J/m	ASTM D4812
Izod Impact, unnotched, -30°C	2000	J/m	ASTM D4812
Izod Impact, notched, 23°C	100	J/m	ASTM D256
Izod Impact, notched, -30°C	85	J/m	ASTM D256
Instrumented Dart Impact Total Energy, 23°C	66	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	10	kJ/m²	ISO 180/1A
*Izod Impact, notched 80103 -30°C*	9	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	10	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	9	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	132	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	129	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	120	°C
Drying Time	3 - 4	Hrs
Drying Time (Cumulative)	48	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	290 - 310	°C
Nozzle Temperature	280 - 305	°C
Front - Zone 3 Temperature	290 - 310	°C
Middle - Zone 2 Temperature	275 - 300	°C
Rear - Zone 1 Temperature	265 - 290	°C
Mold Temperature	70 - 95	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 50 mm/min	68	MPa	ASTM D638
Tensile Stress, brk, Type I, 50 mm/min	52	MPa	ASTM D638
Tensile Strain, yld, Type I, 50 mm/min	6	%	ASTM D638
Tensile Strain, brk, Type I, 50 mm/min	51	%	ASTM D638
Tensile Modulus, 50 mm/min	2500	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	106	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	2400	MPa	ASTM D790
Tensile Stress, yield, 50 mm/min	67	MPa	ISO 527
Tensile Stress, break, 50 mm/min	52	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	23	%	ISO 527
Tensile Modulus, 1 mm/min	2400	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	103	MPa	ISO 178
Flexural Modulus, 2 mm/min	2500	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.19	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.55 - 0.75	%	SABIC method
Mold Shrinkage, xflow, 3.2 mm	0.6 - 0.8	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	5	g/10 min	ASTM D1238
Density	1.2	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	0.14	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.11	%	ISO 62
Melt Volume Rate, MVR at 300°C/1.2 kg	5	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	136	°C	ASTM D1525
HDT, 0.45 MPa, 3.2 mm, unannealed	131	°C	ASTM D648
HDT, 1.82 MPa, 3.2mm, unannealed	120	°C	ASTM D648
CTE, -40°C to 40°C, flow	6.6E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, xflow	7.E-05	1/°C	ASTM E831
CTE, 23°C to 80°C, flow	7.2E-05	1/°C	ISO 11359-2
CTE, 23°C to 80°C, xflow	7.6E-05	1/°C	ISO 11359-2
Ball Pressure Test, 125°C +/- 2°C	Pass	-	IEC 60695-10-2
Vicat Softening Temp, Rate B/50	137	°C	ISO 306
Vicat Softening Temp, Rate B/120	139	°C	ISO 306
*HDT/Be, 0.45MPa Edgew 120104 sp=100mm*	131	°C	ISO 75/Be
*HDT/Ae, 1.8 MPa Edgew 120104 sp=100mm*	120	°C	ISO 75/Ae
Relative Temp Index, Elec	125	°C	UL 746B
Relative Temp Index, Mech w/impact	120	°C	UL 746B
Relative Temp Index, Mech w/o impact	125	°C	UL 746B

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LEXAN™ Copolymer CFR5630

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

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