LEXAN™ Copolymer FST9405

LEXAN FST9405 is based on Polycarbonate (PC) copolymer high flow resin suitable for injection molding. This halogen-free flame retardant resin is OSU55/55 and FAR25.853 compliant and is targeted for aircraft interior applications. Available in opaque colors.

Product Family

LNP™ COMPOUNDS AND PC COPOLYMER RESINS

Polymer Family

Polycarbonate (PC)

Processing Technology

Injection Molding

Where to buy

You can get in touch with us in these regions to buy the material

Colors

All colors are customizable. Refer our ColorXpress tool to check color availability

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Features

Key characteristics of the material

Flame Retardant
Good Processability
IR Transparent
Low Smoke and Toxicity
No PFAS intentionally added
Non Cl/Br flame retardant
Non halogenated flame retardant

Industry

Material previously used in

Aerospace

Applications

Possible usage of material

Air Cabin Interiors
Aircraft Seating

Technical Datasheet Data

View different characteristics of the material at a standard test conditions

Region

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
OSU total heat release (2 minute test)	<55	kW-min/m²	FAR 25.853
OSU peak heat release rate (5 minute test)	<55	kW/m²	FAR 25.853
Vertical Burn a (60s) passes at	1	Seconds	FAR 25.853
NBS Smoke Density, Flaming, Dmax	<75	-	ASTM E662

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, notched, 23°C	130	J/m	ASTM D256
Izod Impact, notched, -30°C	85	J/m	ASTM D256
Multiaxial Impact	130	J	ISO 6603
Instrumented Dart Impact Total Energy, 23°C	60	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	12	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 +23°C*	11	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 -30°C*	9	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy 23°C, V-notch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	95 - 100	°C
Drying Time	6 - 8	Hrs
Melt Temperature	250 - 280	°C
Nozzle Temperature	245 - 275	°C
Front - Zone 3 Temperature	250 - 280	°C
Middle - Zone 2 Temperature	240 - 270	°C
Rear - Zone 1 Temperature	230 - 250	°C
Mold Temperature	50 - 80	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 50 mm/min	77	MPa	ASTM D638
Tensile Stress, brk, Type I, 50 mm/min	70	MPa	ASTM D638
Tensile Strain, yld, Type I, 50 mm/min	6	%	ASTM D638
Tensile Strain, brk, Type I, 50 mm/min	75	%	ASTM D638
Tensile Modulus, 5 mm/min	2600	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	115	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	2700	MPa	ASTM D790
Tensile Stress, yield, 50 mm/min	77	MPa	ISO 527
Tensile Stress, break, 50 mm/min	70	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	95	%	ISO 527
Tensile Modulus, 1 mm/min	2600	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	105	MPa	ISO 178
Flexural Modulus, 2 mm/min	2500	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.33	-	ASTM D792
Mold Shrinkage, flow	0.5 - 0.7	%	SABIC method
Mold Shrinkage, xflow	0.5 - 0.7	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	9	g/10 min	ASTM D1238
Density	1.33	g/cm³	ISO 1183
Melt Volume Rate, MVR at 300°C/1.2 kg	10	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	114	°C	ASTM D1525
HDT, 0.45 MPa, 3.2 mm, unannealed	105	°C	ASTM D648
HDT, 1.82 MPa, 3.2mm, unannealed	95	°C	ASTM D648
CTE, -40°C to 40°C, flow	6.E-05	1/°C	ISO 11359-2
CTE, -40°C to 40°C, xflow	6.E-05	1/°C	ISO 11359-2
Vicat Softening Temp, Rate B/120	113	°C	ISO 306
*HDT/Bf, 0.45 MPa Flatw 80104 sp=64mm*	104	°C	ISO 75/Bf
*HDT/Af, 1.8 MPa Flatw 80104 sp=64mm*	94	°C	ISO 75/Af

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
OSU total heat release (2 minute test)	<55	kW-min/m²	FAR 25.853
OSU peak heat release rate (5 minute test)	<55	kW/m²	FAR 25.853
Vertical Burn a (60s) passes at	1	Seconds	FAR 25.853
NBS Smoke Density, Flaming, Dmax	<75	-	ASTM E662

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, notched, 23°C	130	J/m	ASTM D256
Izod Impact, notched, -30°C	85	J/m	ASTM D256
Multiaxial Impact	130	J	ISO 6603
Instrumented Dart Impact Total Energy, 23°C	60	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	12	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 +23°C*	11	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 -30°C*	9	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy 23°C, V-notch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	95 - 100	°C
Drying Time	6 - 8	Hrs
Melt Temperature	250 - 280	°C
Nozzle Temperature	245 - 275	°C
Front - Zone 3 Temperature	250 - 280	°C
Middle - Zone 2 Temperature	240 - 270	°C
Rear - Zone 1 Temperature	230 - 250	°C
Mold Temperature	50 - 80	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 50 mm/min	77	MPa	ASTM D638
Tensile Stress, brk, Type I, 50 mm/min	70	MPa	ASTM D638
Tensile Strain, yld, Type I, 50 mm/min	6	%	ASTM D638
Tensile Strain, brk, Type I, 50 mm/min	75	%	ASTM D638
Tensile Modulus, 5 mm/min	2600	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	115	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	2700	MPa	ASTM D790
Tensile Stress, yield, 50 mm/min	77	MPa	ISO 527
Tensile Stress, break, 50 mm/min	70	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	95	%	ISO 527
Tensile Modulus, 1 mm/min	2600	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	105	MPa	ISO 178
Flexural Modulus, 2 mm/min	2500	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.33	-	ASTM D792
Mold Shrinkage, flow	0.5 - 0.7	%	SABIC method
Mold Shrinkage, xflow	0.5 - 0.7	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	9	g/10 min	ASTM D1238
Density	1.33	g/cm³	ISO 1183
Melt Volume Rate, MVR at 300°C/1.2 kg	10	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	114	°C	ASTM D1525
HDT, 0.45 MPa, 3.2 mm, unannealed	105	°C	ASTM D648
HDT, 1.82 MPa, 3.2mm, unannealed	95	°C	ASTM D648
CTE, -40°C to 40°C, flow	6.E-05	1/°C	ISO 11359-2
CTE, -40°C to 40°C, xflow	6.E-05	1/°C	ISO 11359-2
Vicat Softening Temp, Rate B/120	113	°C	ISO 306
*HDT/Bf, 0.45 MPa Flatw 80104 sp=64mm*	104	°C	ISO 75/Bf
*HDT/Af, 1.8 MPa Flatw 80104 sp=64mm*	94	°C	ISO 75/Af

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
OSU total heat release (2 minute test)	<55	kW-min/m²	FAR 25.853
OSU peak heat release rate (5 minute test)	<55	kW/m²	FAR 25.853
Vertical Burn a (60s) passes at	1	Seconds	FAR 25.853
NBS Smoke Density, Flaming, Dmax	<75	-	ASTM E662

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, notched, 23°C	130	J/m	ASTM D256
Izod Impact, notched, -30°C	85	J/m	ASTM D256
Multiaxial Impact	130	J	ISO 6603
Instrumented Dart Impact Total Energy, 23°C	60	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	12	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 +23°C*	11	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 -30°C*	9	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy 23°C, V-notch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80104 sp=62mm*	NB	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	95 - 100	°C
Drying Time	6 - 8	Hrs
Melt Temperature	250 - 280	°C
Nozzle Temperature	245 - 275	°C
Front - Zone 3 Temperature	250 - 280	°C
Middle - Zone 2 Temperature	240 - 270	°C
Rear - Zone 1 Temperature	230 - 250	°C
Mold Temperature	50 - 80	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 50 mm/min	77	MPa	ASTM D638
Tensile Stress, brk, Type I, 50 mm/min	70	MPa	ASTM D638
Tensile Strain, yld, Type I, 50 mm/min	6	%	ASTM D638
Tensile Strain, brk, Type I, 50 mm/min	75	%	ASTM D638
Tensile Modulus, 5 mm/min	2600	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	115	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	2700	MPa	ASTM D790
Tensile Stress, yield, 50 mm/min	77	MPa	ISO 527
Tensile Stress, break, 50 mm/min	70	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	95	%	ISO 527
Tensile Modulus, 1 mm/min	2600	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	105	MPa	ISO 178
Flexural Modulus, 2 mm/min	2500	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.33	-	ASTM D792
Mold Shrinkage, flow	0.5 - 0.7	%	SABIC method
Mold Shrinkage, xflow	0.5 - 0.7	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	9	g/10 min	ASTM D1238
Density	1.33	g/cm³	ISO 1183
Melt Volume Rate, MVR at 300°C/1.2 kg	10	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	114	°C	ASTM D1525
HDT, 0.45 MPa, 3.2 mm, unannealed	105	°C	ASTM D648
HDT, 1.82 MPa, 3.2mm, unannealed	95	°C	ASTM D648
CTE, -40°C to 40°C, flow	6.E-05	1/°C	ISO 11359-2
CTE, -40°C to 40°C, xflow	6.E-05	1/°C	ISO 11359-2
Vicat Softening Temp, Rate B/120	113	°C	ISO 306
*HDT/Bf, 0.45 MPa Flatw 80104 sp=64mm*	104	°C	ISO 75/Bf
*HDT/Af, 1.8 MPa Flatw 80104 sp=64mm*	94	°C	ISO 75/Af

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LEXAN™ Copolymer FST9405

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

Curve Data

CAE Cards

Register for High value Multi-Point Data

THIS SITE USES COOKIES

LEXAN™ Copolymer FST9405

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

Curve Data

CAE Cards

Related Documents

Technical Data Sheets

Register for High value Multi-Point Data