ULTEM™ Resin 4001

Sustainable Grade

PTFE filled, standard flow Polyetherimide (Tg 217C). ECO Conforming, UL94 V0 and 5VA listing.

Product Family

ULTEM™ RESIN FAMILY OF HIGH HEAT SOLUTIONS

Polymer Family

Polyetherimide (PEI)

Processing Technology

Injection Molding

Where to buy

You can get in touch with us in these regions to buy the material

Colors

All colors are customizable. Refer our ColorXpress tool to check color availability

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Features

Key characteristics of the material

Amorphous
Chemical Resistance
Creep resistant
Dielectrics
Dimensional stability
Electroplatable
Flame Retardant
High stiffness/Strength
High temperature resistance
Hydrolytic Stability
Low Shrinkage
Low Smoke and Toxicity
Low Warpage
Non Cl/Br flame retardant
Sustainable (bio-based offerings)
Wear resistant

Industry

Material previously used in

Aerospace
Automotive Under the Hood
Building Component
Circuit Boards/Additives
Commercial Appliance
Consumer Goods
Drone Solutions
Electrical
Energy Management
Eyewear
Furniture
General Healthcare
Heavy Truck
Home Appliances
Industrial Packaging
Lighting
Material Handling
Mobile Phone - Computer - Tablets
Motorcycle
Patient Testing
Personal Accessory
Personal and Professional Hygiene
Pharmaceutical Packaging and Drug Delivery
Printer Copier
Rail
Recreational/Specialty Vehicles
Speaker - Earphone
Sport/Leisure
Surgical devices
Textile
Water Management
Wireless Communication

Applications

Possible usage of material

Auto Aftermarket
Document Handling
Electronic Components
Enclosures
Energy Management
Fluid Delivery
Gas/Electric Oven
Laundry Dryer
LED Lighting
Medical Device
Monitoring and Imaging
Personal Computing
Pharmaceutical Manufacturing
Photo/Video Camera
Respiratory
Semiconductor
Surgical Devices
Toy
Transmission/Transfer Comp
Washing Machine
Wire & cable

Technical Datasheet Data

View different characteristics of the material at a standard test conditions

Region

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Comparative Tracking Index (UL) {PLC}	4	PLC Code	UL 746A
Hot-Wire Ignition (HWI), PLC 1	≥0.38	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 0	≥1.6	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 1	≥0.38	mm	UL 746A
High Voltage Arc Track Rate {PLC}	2	PLC Code	UL 746A
Arc Resistance, Tungsten {PLC}	6	PLC Code	ASTM D495

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94-5VA Flame Class Rating	≥1.5	mm	UL 94
UL Recognized, 94V-0 Flame Class Rating	0.38	mm	UL 94

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, unnotched, 23°C	534	J/m	ASTM D4812
Izod Impact, notched, 23°C	117	J/m	ASTM D256
Izod Impact, Reverse Notched, 3.2 mm	1281	J/m	ASTM D256

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	135	°C
Drying Time	4 - 6	Hrs
Drying Time (Cumulative)	10	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	350 - 370	°C
Nozzle Temperature	350 - 370	°C
Front - Zone 3 Temperature	350 - 370	°C
Middle - Zone 2 Temperature	345 - 365	°C
Rear - Zone 1 Temperature	340 - 360	°C
Mold Temperature	135 - 165	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 5 mm/min	103	MPa	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	40	%	ASTM D638
Tensile Modulus, 5 mm/min	3350	MPa	ASTM D638
Flexural Stress, yld, 2.6 mm/min, 100 mm span	151	MPa	ASTM D790
Flexural Modulus, 2.6 mm/min, 100 mm span	3400	MPa	ASTM D790
Hardness, Rockwell M	110	-	ASTM D785
Taber Abrasion, CS-17, 1 kg	2	mg/1000cy	ASTM D1044
PV Limit, 0.51 m/s	1.9	MPa-m/s	SABIC method
K-factor xE-10, PV=2000 psi-fpm vs Steel	72	-	SABIC method
K-factor xE-10, PV=2000 psi-fpm vs Self	27	-	SABIC method
Coefficient of Friction on steel,Kinetic	0.25	-	ASTM D1894

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.33	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.5 - 0.7	%	SABIC method
Melt Flow Rate, 337°C/6.6 kgf	9.5	g/10 min	ASTM D1238

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
HDT, 1.82 MPa, 6.4 mm, unannealed	200	°C	ASTM D648
Relative Temp Index, Elec	170	°C	UL 746B
Relative Temp Index, Mech w/impact	170	°C	UL 746B
Relative Temp Index, Mech w/o impact	170	°C	UL 746B

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Comparative Tracking Index (UL) {PLC}	4	PLC Code	UL 746A
Hot-Wire Ignition (HWI), PLC 1	≥0.38	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 0	≥1.6	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 1	≥0.38	mm	UL 746A
High Voltage Arc Track Rate {PLC}	2	PLC Code	UL 746A
Arc Resistance, Tungsten {PLC}	6	PLC Code	ASTM D495

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94-5VA Flame Class Rating	≥1.5	mm	UL 94
UL Recognized, 94V-0 Flame Class Rating	0.38	mm	UL 94

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, unnotched, 23°C	534	J/m	ASTM D4812
Izod Impact, notched, 23°C	117	J/m	ASTM D256
Izod Impact, Reverse Notched, 3.2 mm	1281	J/m	ASTM D256

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	135	°C
Drying Time	4 - 6	Hrs
Drying Time (Cumulative)	10	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	350 - 370	°C
Nozzle Temperature	350 - 370	°C
Front - Zone 3 Temperature	350 - 370	°C
Middle - Zone 2 Temperature	345 - 365	°C
Rear - Zone 1 Temperature	340 - 360	°C
Mold Temperature	135 - 165	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 5 mm/min	103	MPa	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	40	%	ASTM D638
Tensile Modulus, 5 mm/min	3350	MPa	ASTM D638
Flexural Stress, yld, 2.6 mm/min, 100 mm span	151	MPa	ASTM D790
Flexural Modulus, 2.6 mm/min, 100 mm span	3400	MPa	ASTM D790
Hardness, Rockwell M	110	-	ASTM D785
Taber Abrasion, CS-17, 1 kg	2	mg/1000cy	ASTM D1044
PV Limit, 0.51 m/s	1.9	MPa-m/s	SABIC method
K-factor xE-10, PV=2000 psi-fpm vs Steel	72	-	SABIC method
K-factor xE-10, PV=2000 psi-fpm vs Self	27	-	SABIC method
Coefficient of Friction on steel,Kinetic	0.25	-	ASTM D1894

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.33	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.5 - 0.7	%	SABIC method
Melt Flow Rate, 337°C/6.6 kgf	9.5	g/10 min	ASTM D1238

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
HDT, 1.82 MPa, 6.4 mm, unannealed	200	°C	ASTM D648
Relative Temp Index, Elec	170	°C	UL 746B
Relative Temp Index, Mech w/impact	170	°C	UL 746B
Relative Temp Index, Mech w/o impact	170	°C	UL 746B

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	1.E+15	Ω.cm	IEC 60093
Surface Resistivity, ROA	>1.E+15	Ω	IEC 60093
Comparative Tracking Index	150	V	IEC 60112
Comparative Tracking Index (UL) {PLC}	4	PLC Code	UL 746A
Hot-Wire Ignition (HWI), PLC 1	≥0.38	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 0	≥1.6	mm	UL 746A
High Amp Arc Ignition (HAI), PLC 1	≥0.38	mm	UL 746A
High Voltage Arc Track Rate {PLC}	2	PLC Code	UL 746A
Arc Resistance, Tungsten {PLC}	6	PLC Code	ASTM D495

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94V-0 Flame Class Rating	0.38	mm	UL 94
UL Recognized, 94-5VA Flame Class Rating	≥1.5	mm	UL 94
Glow Wire Flammability Index 960°C, passes at	3.2	mm	IEC 60695-2-12
Oxygen Index (LOI)	48	%	ISO 4589

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
*Izod Impact, notched 80104 +23°C*	10	kJ/m²	ISO 180/1A
*Izod Impact, notched 80104 -30°C*	8	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80104 sp=62mm*	11	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80104 sp=62mm*	9	kJ/m²	ISO 179/1eA

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	150	°C
Drying Time	4 - 6	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	370 - 410	°C
Nozzle Temperature	350 - 405	°C
Front - Zone 3 Temperature	360 - 415	°C
Middle - Zone 2 Temperature	350 - 405	°C
Rear - Zone 1 Temperature	340 - 395	°C
Hopper Temperature	80 - 120	°C
Mold Temperature	140 - 180	°C

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Taber Abrasion, CS-17, 1 kg	2	mg/1000cy	SABIC method
PV Limit, 0.51 m/s	1.9	MPa-m/s	SABIC method
Tensile Stress, yield, 50 mm/min	95	MPa	ISO 527
Tensile Stress, break, 50 mm/min	75	MPa	ISO 527
Tensile Strain, yield, 50 mm/min	6	%	ISO 527
Tensile Strain, break, 50 mm/min	30	%	ISO 527
Tensile Modulus, 1 mm/min	3000	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	125	MPa	ISO 178
Flexural Modulus, 2 mm/min	3000	MPa	ISO 178
Ball Indentation Hardness, H358/30	130	MPa	ISO 2039-1

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Mold Shrinkage on Tensile Bar, flow	0.6 - 0.8	%	SABIC method
Density	1.33	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	1.1	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.6	%	ISO 62
Melt Volume Rate, MVR at 360°C/5.0 kg	13	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Thermal Conductivity	0.26	W/m-°C	ISO 8302
CTE, 23°C to 150°C, flow	3.9E-05	1/°C	ISO 11359-2
CTE, 23°C to 150°C, xflow	4.E-05	1/°C	ISO 11359-2
Ball Pressure Test, 125°C +/- 2°C	PASSES	-	IEC 60695-10-2
Vicat Softening Temp, Rate A/50	215	°C	ISO 306
Vicat Softening Temp, Rate B/50	208	°C	ISO 306
Vicat Softening Temp, Rate B/120	210	°C	ISO 306
*HDT/Be, 0.45MPa Edgew 120104 sp=100mm*	200	°C	ISO 75/Be
*HDT/Ae, 1.8 MPa Edgew 120104 sp=100mm*	190	°C	ISO 75/Ae
Relative Temp Index, Elec	170	°C	UL 746B
Relative Temp Index, Mech w/impact	170	°C	UL 746B
Relative Temp Index, Mech w/o impact	170	°C	UL 746B

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ULTEM™ Resin 4001

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

Related Documents

Technical Data Sheets

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