LEXAN™ Copolymer EXL4419

LEXAN EXL4419 polycarbonate (PC) siloxane copolymer resin is a 9% Glass Fiber (GF) reinforced opaque injection molding (IM) grade. This medium flow resin offers much higher ductility, improved release characteristics and excellent processability with opportunities for shorter IM cycle times when compared to GF reinforced standard PC resins. LEXAN EXL4419 resin is available in opaque colors only and is an excellent candidate for a broad range of applications that require a combination of stiffness and ductility.

Product Family

LNP™ COMPOUNDS AND PC COPOLYMER RESINS

Polymer Family

Polycarbonate (PC)

Processing Technology

Injection Molding

Where to buy

You can get in touch with us in these regions to buy the material

Colors

All colors are customizable. Refer our ColorXpress tool to check color availability

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Features

Key characteristics of the material

Impact resistant
No PFAS intentionally added

Industry

Material previously used in

Building Component
Electrical
Home Appliances
Mobile Phone - Computer - Tablets
Ophthalmics
Personal Accessory
Pharmaceutical Packaging and Drug Delivery

Applications

Possible usage of material

Audio
Cooking Range
Data Management
Data Transfer
Document Handling
Enclosure/Housing/Cover
Enclosures
Freezer
Lawn/Garden
Medical Device
Personal Computing
Pharmaceutical Packaging & Drug Delivery
Photo/Video Camera
Safety Glasses
Security/Detection
Watch/Jewelry
Wearables
Wireless Communications
electrical device

Technical Datasheet Data

View different characteristics of the material at a standard test conditions

Region

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	1.78E+17	Ω.cm	ASTM D257
Surface Resistivity	2.86E+17	Ω	ASTM D257
Dielectric Strength, in oil, 1.6 mm	31.5	kV/mm	ASTM D149
Relative Permittivity, 1 MHz	3.04	-	ASTM D150
Dissipation Factor, 1 MHz	0.0086	-	ASTM D150
Dielectric Constant, 1.9 GHz	2.95	-	SABIC method
Dissipation Factor, 1.9 GHz	0.0057	-	SABIC method

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, notched, 23°C	280	J/m	ASTM D256
Izod Impact, notched, -30°C	110	J/m	ASTM D256
Instrumented Dart Impact Total Energy, 23°C	40	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	25	kJ/m²	ISO 180/1A
*Izod Impact, notched 80103 -30°C*	10	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	25	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	15	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	120	°C
Drying Time	3 - 4	Hrs
Drying Time (Cumulative)	48	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	310 - 330	°C
Nozzle Temperature	305 - 325	°C
Front - Zone 3 Temperature	310 - 330	°C
Middle - Zone 2 Temperature	300 - 320	°C
Rear - Zone 1 Temperature	290 - 310	°C
Mold Temperature	80 - 115	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 5 mm/min	53	MPa	ASTM D638
Tensile Stress, brk, Type I, 5 mm/min	44	MPa	ASTM D638
Tensile Strain, yld, Type I, 5 mm/min	4.5	%	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	20	%	ASTM D638
Tensile Modulus, 5 mm/min	3300	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	95	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	3200	MPa	ASTM D790
Tensile Stress, yield, 5 mm/min	55	MPa	ISO 527
Tensile Stress, break, 5 mm/min	43	MPa	ISO 527
Tensile Strain, yield, 5 mm/min	4.5	%	ISO 527
Tensile Strain, break, 5 mm/min	12.5	%	ISO 527
Tensile Modulus, 1 mm/min	3300	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	90	MPa	ISO 178
Flexural Modulus, 2 mm/min	3300	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.25	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.2 - 0.6	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	11	g/10 min	ASTM D1238
Density	1.25	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	0.12	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.46	%	ISO 62
Melt Volume Rate, MVR at 300°C/1.2 kg	10	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	145	°C	ASTM D1525
HDT, 1.82 MPa, 3.2mm, unannealed	135	°C	ASTM D648
CTE, -40°C to 40°C, flow	4.07E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, xflow	6.94E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, flow	4.07E-05	1/°C	ISO 11359-2
CTE, -40°C to 40°C, xflow	6.94E-05	1/°C	ISO 11359-2
Ball Pressure Test, 75°C +/- 2°C	PASS	-	IEC 60695-10-2
Vicat Softening Temp, Rate B/50	144	°C	ISO 306
Vicat Softening Temp, Rate B/120	146	°C	ISO 306
*HDT/Af, 1.8 MPa Flatw 80104 sp=64mm*	134	°C	ISO 75/Af

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	1.78E+17	Ω.cm	ASTM D257
Surface Resistivity	2.86E+17	Ω	ASTM D257
Dielectric Strength, in oil, 1.6 mm	31.5	kV/mm	ASTM D149
Relative Permittivity, 1 MHz	3.04	-	ASTM D150
Dissipation Factor, 1 MHz	0.0086	-	ASTM D150
Dielectric Constant, 1.9 GHz	2.95	-	SABIC method
Dissipation Factor, 1.9 GHz	0.0057	-	SABIC method

FLAME CHARACTERISTICS

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
UL Yellow Card Link	View	-	-
UL Recognized, 94HB Flame Class Rating	≥0.4	mm	UL 94

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, notched, 23°C	280	J/m	ASTM D256
Izod Impact, notched, -30°C	110	J/m	ASTM D256
Instrumented Dart Impact Total Energy, 23°C	40	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	25	kJ/m²	ISO 180/1A
*Izod Impact, notched 80103 -30°C*	10	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	25	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	15	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	120	°C
Drying Time	3 - 4	Hrs
Drying Time (Cumulative)	48	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	310 - 330	°C
Nozzle Temperature	305 - 325	°C
Front - Zone 3 Temperature	310 - 330	°C
Middle - Zone 2 Temperature	300 - 320	°C
Rear - Zone 1 Temperature	290 - 310	°C
Mold Temperature	80 - 115	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 5 mm/min	53	MPa	ASTM D638
Tensile Stress, brk, Type I, 5 mm/min	44	MPa	ASTM D638
Tensile Strain, yld, Type I, 5 mm/min	4.5	%	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	20	%	ASTM D638
Tensile Modulus, 5 mm/min	3300	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	95	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	3200	MPa	ASTM D790
Tensile Stress, yield, 5 mm/min	55	MPa	ISO 527
Tensile Stress, break, 5 mm/min	43	MPa	ISO 527
Tensile Strain, yield, 5 mm/min	4.5	%	ISO 527
Tensile Strain, break, 5 mm/min	12.5	%	ISO 527
Tensile Modulus, 1 mm/min	3300	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	90	MPa	ISO 178
Flexural Modulus, 2 mm/min	3300	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.25	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.2 - 0.6	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	11	g/10 min	ASTM D1238
Density	1.25	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	0.12	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.46	%	ISO 62
Melt Volume Rate, MVR at 300°C/1.2 kg	10	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	145	°C	ASTM D1525
HDT, 1.82 MPa, 3.2mm, unannealed	135	°C	ASTM D648
CTE, -40°C to 40°C, flow	4.07E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, xflow	6.94E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, flow	4.07E-05	1/°C	ISO 11359-2
CTE, -40°C to 40°C, xflow	6.94E-05	1/°C	ISO 11359-2
Ball Pressure Test, 75°C +/- 2°C	PASS	-	IEC 60695-10-2
Vicat Softening Temp, Rate B/50	144	°C	ISO 306
Vicat Softening Temp, Rate B/120	146	°C	ISO 306
*HDT/Af, 1.8 MPa Flatw 80104 sp=64mm*	134	°C	ISO 75/Af
Relative Temp Index, Elec	80	°C	UL 746B
Relative Temp Index, Mech w/impact	80	°C	UL 746B
Relative Temp Index, Mech w/o impact	80	°C	UL 746B

ELECTRICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Volume Resistivity	1.78E+17	Ω.cm	ASTM D257
Surface Resistivity	2.86E+17	Ω	ASTM D257
Dielectric Strength, in oil, 1.6 mm	31.5	kV/mm	ASTM D149
Relative Permittivity, 1 MHz	3.04	-	ASTM D150
Dissipation Factor, 1 MHz	0.0086	-	ASTM D150
Dielectric Constant, 1.9 GHz	2.95	-	SABIC method
Dissipation Factor, 1.9 GHz	0.0057	-	SABIC method

IMPACT

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Izod Impact, notched, 23°C	280	J/m	ASTM D256
Izod Impact, notched, -30°C	110	J/m	ASTM D256
Instrumented Dart Impact Total Energy, 23°C	40	J	ASTM D3763
*Izod Impact, unnotched 80103 +23°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, unnotched 80103 -30°C*	NB	kJ/m²	ISO 180/1U
*Izod Impact, notched 80103 +23°C*	25	kJ/m²	ISO 180/1A
*Izod Impact, notched 80103 -30°C*	10	kJ/m²	ISO 180/1A
*Charpy 23°C, V-notch Edgew 80103 sp=62mm*	25	kJ/m²	ISO 179/1eA
*Charpy -30°C, V-notch Edgew 80103 sp=62mm*	15	kJ/m²	ISO 179/1eA
*Charpy 23°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU
*Charpy -30°C, Unnotch Edgew 80103 sp=62mm*	NB	kJ/m²	ISO 179/1eU

INJECTION MOLDING

PROPERTIES	TYPICAL VALUES	UNITS
Drying Temperature	120	°C
Drying Time	3 - 4	Hrs
Drying Time (Cumulative)	48	Hrs
Maximum Moisture Content	0.02	%
Melt Temperature	310 - 330	°C
Nozzle Temperature	305 - 325	°C
Front - Zone 3 Temperature	310 - 330	°C
Middle - Zone 2 Temperature	300 - 320	°C
Rear - Zone 1 Temperature	290 - 310	°C
Mold Temperature	80 - 115	°C
Back Pressure	0.3 - 0.7	MPa
Screw Speed	40 - 70	rpm
Shot to Cylinder Size	40 - 60	%
Vent Depth	0.025 - 0.076	mm

MECHANICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Tensile Stress, yld, Type I, 5 mm/min	53	MPa	ASTM D638
Tensile Stress, brk, Type I, 5 mm/min	44	MPa	ASTM D638
Tensile Strain, yld, Type I, 5 mm/min	4.5	%	ASTM D638
Tensile Strain, brk, Type I, 5 mm/min	20	%	ASTM D638
Tensile Modulus, 5 mm/min	3300	MPa	ASTM D638
Flexural Stress, yld, 1.3 mm/min, 50 mm span	95	MPa	ASTM D790
Flexural Modulus, 1.3 mm/min, 50 mm span	3200	MPa	ASTM D790
Tensile Stress, yield, 5 mm/min	55	MPa	ISO 527
Tensile Stress, break, 5 mm/min	43	MPa	ISO 527
Tensile Strain, yield, 5 mm/min	4.5	%	ISO 527
Tensile Strain, break, 5 mm/min	12.5	%	ISO 527
Tensile Modulus, 1 mm/min	3300	MPa	ISO 527
Flexural Stress, yield, 2 mm/min	90	MPa	ISO 178
Flexural Modulus, 2 mm/min	3300	MPa	ISO 178

PHYSICAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Specific Gravity	1.25	-	ASTM D792
Mold Shrinkage, flow, 3.2 mm	0.2 - 0.6	%	SABIC method
Melt Flow Rate, 300°C/1.2 kgf	11	g/10 min	ASTM D1238
Density	1.25	g/cm³	ISO 1183
Water Absorption, (23°C/saturated)	0.12	%	ISO 62-1
Moisture Absorption (23°C / 50% RH)	0.46	%	ISO 62
Melt Volume Rate, MVR at 300°C/1.2 kg	10	cm³/10 min	ISO 1133

THERMAL

PROPERTIES	TYPICAL VALUES	UNITS	TEST METHODS
Vicat Softening Temp, Rate B/50	145	°C	ASTM D1525
HDT, 1.82 MPa, 3.2mm, unannealed	135	°C	ASTM D648
CTE, -40°C to 40°C, flow	4.07E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, xflow	6.94E-05	1/°C	ASTM E831
CTE, -40°C to 40°C, flow	4.07E-05	1/°C	ISO 11359-2
CTE, -40°C to 40°C, xflow	6.94E-05	1/°C	ISO 11359-2
Ball Pressure Test, 75°C +/- 2°C	PASS	-	IEC 60695-10-2
Vicat Softening Temp, Rate B/50	144	°C	ISO 306
Vicat Softening Temp, Rate B/120	146	°C	ISO 306
*HDT/Af, 1.8 MPa Flatw 80104 sp=64mm*	134	°C	ISO 75/Af

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LEXAN™ Copolymer EXL4419

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

ELECTRICAL

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

Curve Data

CAE Cards

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THIS SITE USES COOKIES

LEXAN™ Copolymer EXL4419

Product Family

Polymer Family

Processing Technology

Where to buy

Colors

Features

Industry

Applications

Technical Datasheet Data

ELECTRICAL

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

FLAME CHARACTERISTICS

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

ELECTRICAL

IMPACT

INJECTION MOLDING

MECHANICAL

PHYSICAL

THERMAL

Curve Data

CAE Cards

Related Documents

Technical Data Sheets

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